Use Case: Deploying Auk Industrial Plug-and-Play Digital Factory Solution
Overview:
Auk Industrial offers a plug-and-play Digital Factory solution, designed to be deployed to any machine within hours. This solution acts like a "Fitbit-for-machines," enabling real-time data streaming from production lines and machines to an analytics platform. The platform is fully operational on Day 1, requiring no complex customization. Auk Industries has successfully implemented this solution in over 150 factories worldwide.
Client Business Objectives:
1. Tracking, Management, and Analysis of Real-Time Machine and Production Line Performance:
- Improve shopfloor productivity by monitoring and analyzing key performance indicators such as:
- Total Effective Equipment Performance (TEEP)
- Overall Equipment Effectiveness (OEE)
- Trend analysis
- Pareto analysis
- System-level modeling
- Auto-cycle time recognition
- SKU-specific performance analysis
- Heatmap studies
- Track-and-trace functionalities
2. Monitoring and Optimization of Critical Control Points (CCP) and Energy Consumption:
- Ensure efficient and optimized operations by closely monitoring CCPs and managing energy usage of machines.
3. Machine Maintenance Optimization:
- Implement predictive maintenance strategies based on actual machine usage and condition to reduce downtime and extend machinery life.
Industries Served:
- Food and Beverage Manufacturing
- Fast-Moving Consumer Goods (FMCG) Manufacturing
- Automotive/Aerospace Precision Engineering (including CNC, stamping, and laser cutting machines)
- Injection Molding Industry
- Chemical and Pharmaceutical Plants
Implementation Benefits:
- Rapid deployment and immediate operational readiness.
- Enhanced visibility into production line performance.
- Data-driven insights for proactive maintenance and operational optimization.
- Broad applicability across multiple manufacturing sectors.